Aluminium 6061 Flange Rings manufactured at TorqBolt are low density,high strength and highly malleable.
Dimensional standards as per DIN 471,DIN 472,DIN 5417,DIN 983,AS 568,BS 1806,ISO 3601,DIN 3771 are provided.
The raw material of these fasteners is classified as Non-Ferrous Alloys. Being a PED certified Fasteners Manufacturer by TUV Rheinland,our fasteners are accompanied with EN 10204 3.1/3.2 certification. Aluminium 6061 Flange Rings are available in hot forged,cold forged and bar stock machined conditions depending upon the order quantity.
Aluminium 6061 Flange Rings — Forged Ring Specifications
Aluminium 6061 Flange rings are seamless rolled or open-die forged components used as pressure-vessel flanges, valve bodies, hub-mount blanks, and shaft-end retention rings. TorqBolt supplies Aluminium 6061 Flange rings per ASTM A182 (forged flange standard), ASTM A266/A668 (carbon ring), and EN 10222 (pressure-purpose forging), in OD sizes from 50 mm up to 3000 mm.
Forging Process
Rings are produced via either seamless ring rolling (radial-axial mill, for OD > 200 mm) or open-die hammer forging (for short-run / oversize parts). Reduction ratio ≥ 4:1 from billet to final ring is enforced for grain-flow continuity. Heat treatment is per the alloy spec — solution-anneal + quench + age for precipitation-hardening alloys; quench & temper for low-alloy steels.
Dimensional Tolerance
Aluminium 6061 Flange rings are supplied to ASTM A788 dimensional tolerances by default: OD ±1.5 mm or ±1% (whichever is larger), ID ±1.5 mm, height ±0.8 mm. Tighter tolerances (machined finish, ±0.1 mm) available for direct-mount applications. Out-of-roundness controlled to 1.5 mm; concentricity 0.2 mm/100 mm.
Mechanical Testing
Each ring lot ships with full mechanical certification: tensile (ASTM E8), Charpy impact (ASTM E23) at the application's MDMT, hardness traverse, and grain size per ASTM E112. For Aluminium 6061 Flange ring stock destined for hydrogen / sour service, additional HIC testing (NACE TM0284) and SSC testing (NACE TM0177) per the customer's spec.
Surface & Inspection
Aluminium 6061 Flange rings ship rough-machined or finish-machined per drawing. Standard NDT: 100 % UT (ASTM A388 reference) and surface MT/PT to ASTM E709 / E165. Radiography on request. Each ring is hard-stamped with heat number, lot, and certification reference for traceability through the dispatch chain.
Aluminium Alloys
Aluminium alloys are specified for fasteners where weight reduction, electrical conductivity, or non-magnetic / non-sparking properties dominate the design envelope — aerospace structures, marine spars, electronics enclosures, and industries where reducing reciprocating mass directly improves performance. Density of ~2.7 g/cm³ (one-third of steel) combined with self-passivating Al₂O₃ surface gives respectable corrosion resistance in atmospheric service.
2024 (Al-Cu-Mg) is the high-strength aerospace alloy: yield ~325 MPa in T3 condition, used for airframe structural fasteners. 6061 (Al-Mg-Si) is the general-purpose grade with excellent weldability and corrosion, the standard for marine + structural fasteners. 7075 (Al-Zn-Mg-Cu) is the highest-strength aluminium fastener alloy: yield ~505 MPa in T6 condition, comparable to mild steel at one-third the weight — the dominant material for civilian + military aircraft assembly.
Aluminium fasteners ship per AMS 7222 / 7223 / ASTM F468 (rod) with full mechanical certification including hardness (Rockwell B 60-87), tensile, and conductivity testing. Galvanic isolation is critical when aluminium fasteners contact dissimilar metals in moist environments — cadmium plating or insulating washer + sleeve combinations are commonly specified.
